Expandable Polystyrene Properties (EPS)
EPS Protective Packaging
EPS protective packaging offers a broad range of physical properties to the designer and user. These properties, in combination with satisfactory engineering required to create truly cost-effective protective packaging. When choosing EPS, original equipment manufacturers realize cost savings across the board. Beyond its competitive material pricing, EPS because of its versatility and lightweight characteristics, can offer savings in design and development, product assembly and distribution costs.
Typical Properties of EPS foam |
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| Propertie | Values | |||
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Density, lb/cu. ft. Tensile strength, psi Shear strength, psi² Flexion strength, psi Compressive strength, psi Thermal resistance, kcal*m/h*m²*C |
1.0 24 24 36 10 0.032 |
2.0 54 39 93 27 0.030 |
3.0 94 52 150 45 0.0305 |
Cushioning Properties
The mechanical properties of molded EPS depend largely on density. Generally, strength characteristics increase with density. However, variables such as the type of bead used, 3D geometry of the part molded will affect package properties and performance. As seen on the table above, most properties of foams are functions of density, which allows a processor to fine-tine the exact performance needed by a simple processing change, without redesign of tooling.
Insulation Value
Many temperature sensitive pharmaceutical and medical products use EPS because comparable packaging materials can rarely offer the same level of thermal insulation.
Strongly relied upon in the food distribution industry, EPS is ideal for long distance shipment of perishable foods. EPS is highly resistant to heat flow. Its uniform, closed cellular structure limits radiant, convective and conductive heat transfer.
Water Absorption and Transmission
The cellular structure of molded polystyrene is essentially impermeable to water and provides zero capillary.
However, EPS may absorb moisture when it is completely immersed due to its fine interstitial channels within the bead-like structure. Vapor permeability is a function of both density and thickness. Generally, neither water nor vapor affects the mechanic al properties of EPS.
Chemical Properties
Water and aqueous solutions of salts, acids and alkalis do not affect molded polystyrene. Most organic solvents are not compatible with EPS. This should be taken into consideration when selecting adhesives, labels and coatings for direct application to the product. All substances of unknown composition should be tested for compatibility.
UV radiation has a slight effect on molded polystyrene. It causes superficial yellowing and friability, but does not otherwise affect physical properties.
Expandable Polystyrene Advantages
- Low cost
- Light and easy to transporting
- Excellent acoustic and thermal insulators
- Excellent shock absorber
- Hygienic
- Recyclable
- Auto extinguishable
- Non-toxic
- CFC free
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